Precision Large Disc Parts & Composite Machining Services|Aerospace, Automotive, Industrial Components

Industrial Component Manufacturing

Large Disc Parts: flywheel, flange, brake drum, large gear ring, bearing ring, etc

Set Parts: large machinery shell, barrel parts, etc.

Special Structural Parts: turbine blades, generator rotor, aviation structural parts

Special Purpose Parts: aerospace, automobile manufacturing, metallurgy, electric power, petroleum, chemical,engine parts, large bearings, wheels, turbine blades, rotors, flanges, etc.

The vertical lathe can also carry out a variety of composite machining such as threading, spherical surface, copying, milling and grinding through additional devices

Machine tool parameters

Spindle speed

Spindle speed is an important parameter in CNC vertical lathes, which affects the machining speed and surface quality. Spindle speed is usually expressed in revolutions per minute (rpm) and can be adjusted according to specific machining requirements.

Spindle power

Spindle power refers to the power that can be provided by the main shaft of a CNC standpoint. It directly affects the cutting capacity and machining results of the machine tool. Spindle power is usually measured in kilowatts (kW).

Maximum processing diameter

The maximum machining diameter refers to the maximum diameter size that can be processed by a CNC vertical lathe. This parameter determines whether the machine can meet the machining needs of the specific part.

Maximum processing length

The maximum processing length refers to the maximum length size that can be processed by the CNC vertical lathe. It limits the range of lengths that the machine can machine for machining.

X, Z axis travel

X-axis travel is two important axial parameters in CNC vertical lathes. The X-axis travel indicates the lateral range of movement, and the Z-axis travel indicates the longitudinal range of movement. They determine the range of part sizes that the machine is capable of machining.

Processing parameters

Feed rate

Feed speed is an important parameter in CNC vertical lathes, which determines the movement speed of the cutting tool during machining. The feed rate is usually expressed in millimeters per minute (mm/min) and can be adjusted according to specific machining requirements.

Cutting speed

Cutting speed refers to the speed at which the cutting tool moves relative to the material being machined. Cutting speed has a direct impact on machining efficiency and surface quality. It is usually measured in meters per minute (m/min).

Depth of cut

The depth of cut refers to the distance between the tool and the material being machined each time it is cut. Reasonable setting of cutting depth can improve machining efficiency and ensure machining quality.

Cutting force

Cutting force refers to the force acting on the tool during the cutting process. Proper control of cutting forces can extend tool life and reduce machine vibration.

CNC vertical lathes are widely used in various fields.

Aerospace

In the aerospace field, CNC vertical lathes are widely used in machining large and complex parts such as engine parts and turbine blades. Its high precision and high efficiency can meet the needs of aero engines with high requirements for part accuracy.

Automobile manufacturing

In the field of automobile manufacturing, CNC vertical lathes are widely used in processing large parts such as crankshafts and flanges. Its high efficiency and stable performance can improve production efficiency and ensure the quality of parts.

Petrochemical industry

In the petrochemical field, CNC vertical lathes are widely used in processing large parts such as oil drill pipes and oil casings. Its high rigidity and high cutting capacity can meet the requirements of the petroleum industry for parts processing.

Precision Large Disc Parts & Composite Machining Services

In the field of precision machining, large disc parts and composite machining services have always been at the core of high-end manufacturing needs. Whether you are a heavy machinery manufacturer, aerospace and defense contractor, automotive and rail transit enterprise, industrial equipment supplier, or precision engineering contract manufacturer, SENLYON offers you a one-stop high-precision machining solution.

Our Core Advantages

Complete Production Line and Transparent Service
We own a complete production line from raw material factory to forging factory, processing factory, assembly factory, testing, and logistics shipping. All stages are no more than 20km apart. This means you can understand the production progress and quality control of the product from start to finish, with every detail clearly visible.

Cost Optimization and Efficiency Improvement
Our cost optimization capability exceeds that of 90 percent of our peers. Through efficient production processes and advanced equipment, we not only reduce the working hours per unit part but also effectively control the scrap rate, while providing design optimization suggestions for cost reduction.

High Precision Machining Capability
We possess the ability to machine extremely large or irregularly shaped parts, such as disc-type components over 5 meters in diameter. Our equipment features powerful spindle power and high maximum load capacity, capable of meeting integrated turning-milling-grinding composite machining requirements. Whether it's IT6-IT7 tolerance grades required by aviation parts or other high-precision demands, we can precisely achieve them.

Broad Material Applicability
We handle various difficult-to-machine materials including superalloys (such as Inconel), titanium alloys, composite materials, etc. Our tools have long life spans, and our surface treatment technology is advanced, ensuring outstanding performance of machined parts.

Rapid Delivery and Supply Chain Stability
Whether it's small batch customization or mass production, we can rapidly deliver while ensuring quality. Our supply chain is stable, able to effectively respond to various emergencies, ensuring your project progresses on schedule.

Independent After-sales System
We have an independent after-sales system with a dedicated team available 24/7. Each country has specialized after-sales personnel who can be dispatched at any time, providing timely and efficient service.

Industry Solutions

Heavy Machinery Manufacturers
Industry: Energy (wind power, hydropower), mining equipment, shipbuilding.
Products: Large disc parts, flanges, bearing rings, cylinder components.
Service: We provide high-precision, large-sized disc parts machining for heavy machinery manufacturers to ensure product stability and durability.

Aerospace and Defense Contractors
Industry: Aircraft engines, satellite components, military equipment.
Products: Turbine blades, aerospace structural components, high-precision rotors, composite machining.
Service: We strictly adhere to aerospace standards, providing high-precision, highly reliable machining services that meet stringent tolerances.

Automotive and Rail Transit Enterprises
Industry: New energy vehicles, heavy trucks, high-speed rail components.
Products: Brake drums, large gear rings, wheels, engine parts.
Service: We provide efficient and reliable machining services for automotive and rail transit enterprises to ensure product performance and safety.

Industrial Equipment Suppliers
Industry: Chemical machinery, oil drilling equipment, power equipment.
Products: Large mechanical housings, special structural components, wear-resistant parts.
Service: We provide customized machining services for industrial equipment suppliers to meet the specific needs of different equipment.

Precision Engineering Contract Manufacturers
Industry: Semiconductor equipment, medical machinery, optical instruments.
Products: Composite machining services, profile machining, precision grinding.
Service: We provide high-precision, high-efficiency machining services for precision engineering contract manufacturers to ensure product quality and precision.

Technology and Certification

We have advanced machining equipment featuring powerful spindle power and high maximum load capacity, capable of satisfying various complex machining requirements. We have passed international certifications such as AS9100, IATF 16949, ensuring our machining services comply with international standards. We have abundant machining case studies providing intuitive quality references.

We look forward to cooperating with you to provide superior machining services. If you have any needs or questions, please feel free to contact us.